The zf 4 speed boxes were originally what was provided on the 2800cs. The first aftermarket brake pad for electric and hybrid vehicles. The zf is a light weight, but heavy duty transmission. Zf 5 speed have seen that transmission once, as ben miller of csi hashad it in his golf ultralite early car about 56 years ago. Keeping with the superior craftsmanship and strict tolerances we have known to appreciate from german engineering. The zf s5 47 featured a higher max input torque rating, which was required to meet the torque output of the 7. Zf gearbox for sale in uk 38 secondhand zf gearboxs. It also includes guided instructions for automotive maintenance tasks, such as how to change an oil. Depending where you are getting the unit make sure that it has been maintained correctly and the correct fluid used.
The transmission proved to be a reliable gearbox for ford diesel owners. Zf542547 34 shift fork, fits both zf s5 42 and s5 47m. Oil change for zf5 transmission diesel truck forum. Zf s542 5speed manual wiki 3speed automatic 4 critical appraisal, 5 references 8. Zf testman tests the functions of all electronically controlled zf products online via telemetry or laptop, whether the vehicle is moving or stationary. I keep mercon 5 transmission fluid in them now, that seems to cure the problem. The zf s5 42 is built in both a 2 wheel drive and 4 wheel drive version with gas and diesel designs zf first introduced the s5 42 in 1987 and was used in the ford f250, f350, f450 and super duty trucks until 1994. Zf s417 s517 s5325 transmission parts maseratisource. Because of the aluminum case, the tapered roller bearings of the transmission shafts must be fitted under preload. This ford zf 5 speed s542 transmission rebuild kit is a complete rebuild kit with synchro rings.
Fits my s42 zf5 manual transmission on a 1993 ford f350, and should fit any zf5 transmission. Id say one of the previous owners upgraded the car, much like lots of people here have done. The ford zf s5 42 5speed synchronized transmission was used in fseries trucks from 19871995, including the f250, f350, super duty and some f150s and broncos. Zf s5 42 5speed manual wiki 3speed automatic 4 critical appraisal, 5 references 8. We build new gearboxes and undertake gearbox rebuilds and gearbox servicing. This unit is a direct replacement for the m5r2 or m5od or for your early bronco project. Check out 4 zf s5 42 transmission assy parts for sale. Max input torque rating on a zf s5 42 was 420 ftlbs.
Pressure and temperature measuring technology for checking hydraulics and pneumatics. Will zf5 hold up to 400500hp dodge cummins diesel forum. Zf transmissions all models full set manuals 2020 dvd size. These free illustrations can assist you in identification of the correct parts that you may need, you can also use these illustrations to assist you with proper reassembly of your unit. The s542 comes from ford in unit to a diesel or vice versa will two gear ratios. Transmissions and used in large quantities in ford trucks, the s542 5speed trans is by now a common unit. The transmission is aluminum and has an integral bell housing one piece with the transmission with a top mounted shift tower. Checking if it will shift through all gears after changing the mainshaft and read cover for the 4x4 versions.
Zf s542 transmission full teardown and rebuild youtube. I went through 2 sets of input shaft bearings in 450,000 miles on my 89 zf behind the 4. Service repair manual will provide you with a complete and practical information. Mine somebody had used 90w gear oil in it, and not mercon. The 2wd zf s5 42 transmission has a bolt on yoke in the rear only allowing the rear drive line to be bolted on. Buy zf s5 42 s5 47 transmission shifter repair kit zf42sk. Mar 17, 2007 i have a zf s5 183 dogleg 5 speed gearbox.
They shift well enough but have issues with the shift tower getting balky and usually get replaced with the later getrag items. It did use the zf 4 speed box, which would make upgrading a lot. There is another version that can handle even more torque. I can get one gear but it requires more screwdriver. This stuff is a regular fill for heavy over teh road big truck transmissions synthetic 50 wt atf is easy to find, most companies make. When the zf came out synthetic wasnt real popular and it had dino atf in it and that was the spec and regular atf is 20 wt, they later changed their primaryspec i say primary as zf has a whole list of acceptable lubes for their boxes including the zf542 for diesels towing to be synthetic atf but if you were to go to a 30 or 50 wt. Bmw zf transmission 5 speed in seattle, ford diesel zf s 547 in redding, 1979 aston martin vantage v8 in new york city, bmw zf s5d320z 5 speed in seattle, 7 3 diesel zf 5speed in eugene. Its not a dualclutch like the stronic and doesnt seem to be a patch on the 8speed zf. Our units are rebuilt with all new bearings, seals, synchronizers, sliding clutches and any other hard parts not meeting our strict standards. Ford f150 f250 f350 zf 5 speed gearbox input shaft. Zf s542 5speed transmission parts the ford zf s5 42 5speed synchronized transmission was used in fseries trucks from 19871995, including the f250, f350, super duty and some f150s and broncos. Buy amp zf s542 542 5 speed transmission shifter boot. The zf requires the use of special dexronmercon automatic transmission fluid, and many transmission failures have been attributed to owners not having their atf changed regularly.
The zf testman bus and truck diagnostic tool is the solution to your growing list of repair and maintenance jobs on trucks and buses. Questions about 5speedgearbox zf s5183 bmw e9 coupe. If a passenger car transmission has been damaged, reacting quickly and delivering good quality is of utmost importance. On my old part there was a giant snap ring pressed into the bottom lip of this boot that holds it into the metal cover that bolts to the top of the transmission. Whether you need an exchange unit or a repair that reflects the transmissions current value, zf aftermarket can provide an optimum solution for all passenger car needs tailored to your requirements with topnotch quality. The 9597 s5 47 diesel versions are the most sought after. I got it out of third into neutral and got the horizontal portion of the h back. Known zf problems 1992 1996 ford f150, f250 and f350. Zf s542 transmission full teardown and rebuild duration. They shift smoother than the s5 42 s with the same slider and detent design used in the s6650 transmissions.
Gts enables guided troubleshooting for mechanical components for the first time. Manual the driver has to perform each gear change automatic once placed in drive, it selects the gear ratio dependent on engine speed and load automatically. Will be mated to a np205 and placed in my 2nd gen 12v cummins dodge ram. Check out 4 zf s542 transmission assy parts for sale. The zf s542 was used from 19881994 and the zf s547 from 1995 on. Audi s5 tiptronic gearbox 2017 page 1 audi, vw, seat. Transmission zf transmission page 1 drivetrain america. I went with the zf factory reman and it came filled with fluid, with transfer case gasket oem gasket much higher quality, and with the shifter stub. Zf 5 speed transmission for sale, s542 s547 rebuild. Input shaft zf 5 speed f150,f250,f350 gearbox,bearing kit. In normal d mode the gearbox is perfectly fine, in ds and manual mode on full throttle changing gears from no.
Zf is a singlesource supplier and integrator for all the components including the transmission control unit and software. Zf s542 and s547 5 speed manual transmission specs, ratios, and. New zf 5speed transmission for 230sl 250sl 280sl type s520. The company has a global workforce of 148,000 with approximately 240 locations in 41 countries. Zf gearbox transmissions for sale all models and types available contact. Zf invested seven percent of its sales in research and development. The 4 wheel drive of the zf s5 42 transmission has an open style tail housing allowing the companion of the transfer case. As standard oe fitment the s5183 was used in a wide range of vehicles, both car and commercial, including lotus sunbearm, maserati bi turbo, bedford cf, fiat daily, ford motorsport escorts. A 2wd zf can be had for fairly cheap if you look around. If you have a 460 zf and a smallblock one the forward housing and the input shaft are the only differences. Zf testman bus and truck diagnostic tool zf aftermarket. Let me start off by stating that i am not an expert, just a guy in his. Assembly diagrams parts illustrations we provide detailed transmission and transfer case assembly diagrams for both manual transmissions and transfer cases.
This is why it is crucial to identify your correct transmission and vehicle information. Automated manual transmission zf zf friedrichshafen ag. Btw, the 42 in zf s5 42 stands for the torque rating of transmission which is 420 ftlbs. There are three different versions of the zf 5 speed, the s5 42 being the most. Zf transmission s542 s547 s547m workshop service repair manual. Ford 5speed truck transmission rockland standard gear. I have a problem with my 2009 335d zf gearbox, vehicle has been remapped about 370bhp730nm of torque. Max input torque rating on a zf s542 was 420 ftlbs. We help you find the heavy duty truck parts that you need. I pulled the shifter in my hunginthirdgear zf s5 42 again today and started jacking around with the guts with a big screwdriver. One of the easiest ways to spot a zf is ribbed crisscross pattern on the sides. Allstate gear is the numberone supplier of aftermarket replacement shifters and related parts. Apr 05, 2012 checking if it will shift through all gears after changing the mainshaft and read cover for the 4x4 versions. The s547 and s547m are compatible with all models including the f550.
You can identify this transmission by its aluminum case and is. There are two fundamental types of motor vehicle transmission. Furthermore, they may also be manufactured solely as a gearbox, and use an entirely separate final drive unit or be supplied as a. Zf542547 12 shift fork, fits both zf s5 42 and s5 47m. No problems going to the zf 47 in place of the zf 42. As standard oe fitment the s5 183 was used in a wide range of vehicles, both car and commercial, including lotus sunbearm, maserati bi turbo, bedford cf, fiat daily, ford motorsport escorts. Zf continually enhances its systems in the areas of digital connectivity and automation in order to allow vehicles to see, think and act. Had i to hazard a guess, id say it is the zf part number. Mercedes and zf commercial gearboxes for sale, range of types available contact. You can purchase the software exclusively via zf aftermarket service centers. We specialise in the zf s5 183 gearbox used in historic rallying and racing.
Reverse switch repair kit for zf 5speed transmission type s5 20 early type seal kit for original zf 5speed transmission type s5 20 fits mercedes 230sl 250sl, 300seb, 300sel sale price. Bleeding the slave cylinder, which is inside the transmission and not on the outside like older ones, relies more on gravity to bleed and not pumping. This list of zf transmissions details those automotive transmissions created by the german zf friedrichshafen ag engineering company. I think it is the gearbox which is used by race 2002s. The one from ebay is the bmw version homologation track box as used by most competitors through 1972, before going to getrag for the reasons mentionned by 2275xxx. Automatic once placed in drive or any other automatic selector position, it selects the gear ratio dependent on engine. Fits 19871997 300302351w gas f250 and f350s 4x4 and 4x2 pickups. Zf transmissions all models full set manuals 2020 dvd.
Zf service manuals and parts catalogs instant download. The zf5 comparison thread ford power stroke nation. Im currently running the amsoil 50wt ctl powershift automatic transmission fluid. The zf requires the use of special dexronmercon automatic transmission fluid, and many transmission failures have been attributed to owners not. Assembly diagrams parts illustrations midwest transmission. This download contains of high quality diagrams and instructions on how to service and repair your zf. There are three different versions of the zf 5 speed, the s542 being the most popular covers f150 through f450 series trucks. To that end, a notebook equipped with the diagnosis software for commercial vehicles is simply connected to the vehicle electronics system via an interface during the next repair. Buy zf s542 s5 47 transmission shifter repair kit zf42sk. This list of zf transmissions details those automotive transmissions created by the german zf friedrichshafen ag engineering company there are two fundamental types of motor vehicle transmission.
Featured items newest items bestselling alphabetical. This is most complete for the zf transmission s5 42 s5 47 s5 47m service repair workshop manual download. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. According to there were two types of zf5s produced. All gears on the s5 42 are fully synchronized with an input torque rating of 420 ftlb standard gear ratios on the zf s5 42. Zf tools repair tools axle tools transmission tools oem. Ford 5 speed stick shift zf s547 offering you issues rebuild or replacement components, ask an expert. Its just a big pain in the ass actually and it will test your patience. Home parts driveline axle parts zf parts zf tools we found 14 results matching your criteria. Windows xp 32bit x86,windows xp 64bit x64 windows vista 32bit x86, windows vista 64bit x64 windows 7 32bit x86. Transparts warehouse bk300zfws ford zf s542 transmission.